Modifications
|
IMAGE / LINK
|
MODIFICATION
|
PURPOSE
|
|
Engine
Performance Calibration
MultiAir Tuning & Development
Stage 1
2019/08/01 @ 16,500 mi.
|
With more supporting mods done and even more to come, it's time to improve the engine's performance with a calibration, or "tune."
We chose MTD because their focus is on FCA's MultiAir engines like those in the Dart and 124, unlike some other
tuning shops that hop from one platform to the next, abandoning customers along the way. MTD's work is proven
on the street, dyno, and track, and they have multiple Stages available depending on the vehicle's level of modification.
We're currently running their Stage 1, and will upgrade to Stage 2 as more mods allow.
|
AFE4936901
|
Intake & Exhaust
Axle-Back (Muffler Delete) Pipe
Advanced Flow Engineering MACH Force-Xp 2.5" SS
2019/07/06 @ 16,000 mi.
|
Since our Classica has a secondary mid-mount muffler (aka resonator), removing the rear mount muffler doesn't make
the exhaust note very loud, raspy, or droning. This allowed us to choose the lightest, most free-flowing axle-back
on the market, which is AFE's MACH Force-Xp. Really nothing more than a muffler delete, it has a thick mounting flange,
high quality hangers, gentle mandrel bends, and stainless steel construction. It also exits on only the passenger side,
rather than trying to be a "dual exhaust" that it really isn't. No frills, all thrills. The sound is great, we lost over
twelve pounds, and and a few extra ponies are freed up!
|
AFE4620352
|
Air & Fuel
Intercooler & Piping
Advanced Flow Engineering
BladeRunner GT
2019/06/01 @ 15,500 mi.
|
There's lots of room behind the 124's fascia for a larger intercooler to improve intake air cooling, and
the BladeRunner intercooler by aFe POWER is a great fit. It uses a 5" thick bar and plate core
that is extremely durable and allows for about 45% greater airflow over stock. Inlet / outlet are billet
aluminum 2.25" diameter, and are turned back toward the engine, not side-exit like some universal ICs.
The IC kit came with aluminum and silicone tubes for a somewhat cumbersome but customizable install.
Since we'll need to change couplers at the turbo and throttle body later, those one-piece silicone IC tubes won't work
in our application. While we don't expect the IC to make power by itself, its improved airflow and cooling
supports making quite a bit more power.
|
rotors:ST12645092S,ST12645087S pads:HWKHB898W572,HWKHB523W539
|
Brake & Wheel Hub
Slotted Rotors StopTech
Race Pads Hawk Performance
2019/04/12 @ 15,000 mi.
|
With over two years of street and autocross use behind us, and running sticky, aggressive race tires on course,
it was time to turn our attention to the braking system for the first time since our brake vents. We opted
for StopTech's slotted rotors for excellent wet braking and superior degassing, and Hawk's DTC-30 compound high
performance pads to get the bite necessary to bring down the speed in any conditions.
|
AGBRS30
|
Electrical
LiFePo Battery
AntiGravity Batteries RS-30
2019/01/01 @ 14,000 mi.
|
The OE battery in the 124 is very heavy at over 40 lb, so finding a suitable replacement was paramount. Until
recently, though, there just wasn't one available that was large enough to deal with the post-op coolant pump that
runs to cool the turbo after engine shut-down.
An additional issue is the ECU in the 124 doesn't hold 14.1v like the voltage regulator in most cars.
These challenges were met by the team at AntiGravity Batteries, who supplied us with their 30AH model RS-30 with
a modified controller, capable of being cycled down further than their normal model without going into
emergency shutdown mode. Weight is substantially reduced over stock, at just 14.2 lb including a custom
battery tray insert, and it performs flawlessly!
|
FLM18111
|
Engine
Performance Tuner
Dinan / Flowmaster Delta Boost Controller
2018/11/01 @ 13,000 mi.
|
To bridge the gap between the OFP Stage 1 tune and the next calibration after installing supporting mods such
as an intercooler and larger throttle body, we've decided to add the Delta Boost
Controller from Flowmaster. It increases performance by mildly re-scaling the MAP and boost signals fed
to the ECU for a smooth increase in boost over stock. Moreover, it's adjustable via Smartphone App,
which means we can tune on-the-fly to compensate for weather, fuel, or other conditions, or to take advantage
of other new mods while we build up a need for a more advanced calibration.
|
BA1AEROSPLTF
|
Body & Frame
Front Aero Splitter
Deyeme Racing
2018/09/02 @ 12,000 mi.
|
Every vehicle has an imaginary line where it "splits" between air going over and air going under the car.
At speed, if you can increase air going over and around, and reduce air going underneath, you can generate downforce and decreases
undercarriage turbulence. This translates into more traction for high speed turns, greater high-speed stability, and
better engine cooling, especially when coupled with topside ventilation (as with our hood heat extractors)!
Ours extends nearly 5" forward in the middle of the front, and tips up slightly at its trailing edges for a slight ground effect tunnel.
It's machined from ABS plastic for good rigidity, impact resistance, and light weight. Attachment is by nuts pressed
into polycarbonate plates inside the bottom of the fascia, and a pair of support rods that bolt to the metal bumper.
|
BA1FUELPUMP
|
Air & Fuel
Fuel Pump Module, 68psi High-Flow
Deyeme Racing
2018/07/15 @ 11,500 mi.
|
Installing our fuel pump module is a great supporting modification for future fuel needs, as well as allowing us to run
higher percentage ethanol blends, which require more fuel for the same amount of air. We replaced
the original equipment pump with a high-flow Deatchwerks model, and topped it off with a 68psi regulator (stock is 59).
The pump adds greater overall flow potential, while the regulator boosts fuel flow about 15%.
The change is less drastic than the hugely oversized injectors available elsewhere, and has the added
advantage of flowing more in resistance to increased boost.
|
BA1HOODVENT
|
Body & Frame
Hood Heat Extractor Vents
Deyeme Racing
2018/06/15 @ 11,000 mi.
|
As the summer heat bears down, we start looking for ways to keep Mamba running cool. Searching for something
that is reasonably attractive yet fully functional, we sourced some original equipment vents from a different application,
and placed them in the ideal location on the 124, using laser-cut polycarbonate backing plates.
They're as close to the corners of the firewall as practical for blending with the body lines and pulling hot
air from the engine bay. This helps reduce heat soak when idling, and moves out the hot air at speed.
And since some air from inside the engine bay is no longer forced to travel underneath, downforce is improved as well.
|
CUS42963SCN
|
Suspension & Steering
Coilover Spring and Damper Set
Cusco Sport Zero-3S
2018/05/01 @ 10500 mi.
|
We turned back to the Suspension & Steering department to finish what we started with the Cusco front and rear sway bars, by
adding their coilover spring and damper set. With adjustable ride height and dampening, this will give us extra clearance
and the ability to tune Mamba's suspension for adding race wheels and slicks later. Front springs are 450 lb/in and the rears are 225.
Handling seems fairly well balanced, with minor understeer.
|
KNN335040
|
Air & Fuel
Drop-In Performance Air Filter
K & N
2018/04/15 @ 10000 mi.
|
Now that the drivetrain is shored up from unwanted movement and traction is maximized, we take a mild turn
toward engine performance with a K&N drop-in air filter. The OE airbox and fresh air intake is very effective
for an original equipment design, and was well thought out. The only improvement that could be made short of a
complete aftermarket intake would be a smoothe-bore elbow leading from the airbox to the turbo which is something to consider for later.
|
BA1EMMR, BA1EMML
|
Engine & Transmission
Solid Polyurethane Engine Mounts
Deyeme Racing
2018/04/01 @ 9500 mi.
|
Not wanting to wait until missed shifts and engine rocking were an issue, we installed these solid engine mounts.
The polyurethane reinforcement keeps down unwanted driveline movement and they'll last a very long time!
The 124 doesn't have a transmission mount - the entire driveline is held up by the two engine mounts and the rear differential mount.
Now that all are stronger, we can add power with one less thing to worry about.
|
BA1RDFLSD
|
Diff & Driveline
Limited Slip Differential
FCA OEM
2018/03/15 @ 9000 mi.
|
A limited slip differential is key to being able to launch and push out of turns with power. Without it, the tire with
the least traction gets the most power, and you're losing time. Aftermarket options are just now becoming available,
but since we aren't on slicks or making serious power yet, an extreme solution would create street drivability issues and at unnecessary cost.
Instead, we swapped in a complete OE LSD diff from the Abarth trim.
Starts from a stop, especially around turns, are much improved, and the throttle is now far more effective at helping to point the car
in the right direction exiting high speed corners! We topped it off with Mopar 75W85 synthetic GL5 for LSD.
|
NMAWT40826
|
Interior
WeatherTech Trunk Liner
& gutted trunk
2018/02/20 @ 8500 mi.
|
As race season gets closer, we took a look at where to start for an afforable first mod of the year. To
maximize trunk space and shed a little weight, we stripped the interior out of the trunk, and added a durable WeatherTech
trunk liner. The liner lifts out easily and keeps the stuff from the trunk organized during a race day, and
removing the fabric liner exposes more precious space for putting race gear for local events.
|
|
Status Update:
|
| Wet Weight | 2400 lb |  |
L x W x H | |
| Fuel Eco (0 - 8k mi.) | 33.0 mpg | | Top Speed | 136 (est.) |
| Accel. 0 --> 60 mph | | Braking 60mph --> 0 | |
|
BA1ANTSWHIP
|
Body & Frame
Short Whip Antenna
Deyeme Racing
2017/12/01 @ 8000 mi.
|
With winter fast approaching, it's time to start keeping a cover on the car when not in use.
Getting the cover on and off is a chore enough, and made worse with the OE 16" whip antenna.
To make it easier, we installed an antenna that's almost half the length (9"), but lighter weight and
better reception than the billet aluminum "stubby" style ones.
|
BA1RDM
|
Engine & Transmission
Rear Differential Mount
Deyeme Racing
Firm (75A) solid polyurethane
2017/10/24 @ 7000 mi.
|
For the last performance mod of the year, we opted to change the weak rear differential mount with our solid "firm"
polyurethane version. Our solid mounts may be what we're known best for, so we were eager to get these installed
before the end of race season. As expected, wheel hop is down and grip accelerating out of corners is up!
|
TQSTSFDBOVS
|
Engine & Transmission
Turbo Blow-Off Valve
Torque Solution
2017/09/15 @ 6000 mi.
|
In autocross racing, there is a lot of oscillating between gas and brake. Modern turbos often have a recirculating valve,
which releases pressure back into the intake stream, right in front of the turbo. This means the next time the gas pedal goes down,
pre-heated air goes right back in. To solve this, we installed a TS BOV. Sandwiched bewteen
the turbo and diverter valve, it causes the unused boost to be vented to atmo, keeping intake flow going and the intake air cooler.
And, it adds that cool turbo sound!
|
TISUMP1412M
|
Engine & Transmission
Titanium Oil Plug w/
integral magnet
2017/08/15 @ 5000 mi.
|
Time for Lil Mamba's first oil change! Good oil and a good filter are paramount in keeping an engine running its best, but even the best filter misses
some metal particles. We installed a titanium oil plug to shave a few grams and add a little extra insurance with its integrated magnet.
Cross-drilled holes in the hex allow for safety wire installation, too, for the added security of knowing it can't come loose on its own.
|
CUS429311A24
|
Suspension & Steering
Front Sway Bar
Cusco 24mm hollow
2017/08/01 @ 4500 mi.
|
After getting a race behind us with just the rear bar and being happy with the results, the front was also installed. Cornering is improveed even more
over stock, and because the front and rear bars are a designed match, the car's handling balance is back, too. Installation was much more tedious,
requiring lowering the front subframe to swap out the bars. The result so far seems well worth it. We're far from done with the suspension,
but this puts us well on the way to a competitive track car, while maintaining streetable manners for now.
|
CUS429311B14
|
Suspension & Steering
Rear Sway Bar
Cusco 14mm solid
2017/07/15 @ 4000 mi.
|
We decided to take a chance on a brand we don't have much experience with, and picked up Cusco's front and rear sway bars. The rear bar
got installed first, since it was a simpler install, and more easily reversed if testing showed no advantage. Despite Japanese instructions
and heavy, but thin-footprint bushing brackets, installation went well and the bar actually performed quite a bit better than the stock bar
of the same diameter. A combination of improved geometry, better steel, and thinner, stiffer bushings make for flatter cornering and
improved control.
|
ENK37967049, LugNutC1215
|
Wheel & Tire
Enkei 16x7 Wheels
Bridgestone Potenza RE040 215/45R16 Tires
Bimecc 19mm Hex Chrome Lug Nuts
2017/07/15 @ 3000 mi.
|
This wheel and tire combination serves as summer street and track for 2017. When we get slicks in 2018, they will have more street duty
and only be used for racing in wet or cooler conditions where slicks wouldn't be advantageous. This setup is considerably lighter than
the OE 16" wheels and tires, which were also thinner in both wheel and tire width. Those wheels will get some good winter tires for cool
weather street use. While these 16x7 wheels and 215mm wide tires are fairly conservative, handling is much improved.
|
BA1EMJACK
|
Wheel & Tire
Jack & Tool Kit
Deyeme Racing
2017/07/01 @ 2500 mi.
|
FCA may have left the jack and tools out of the 124, but there are parts that can fill the gap left by this oversight. Using OE Mazda
parts for the jack and tools, along with a stainless steel screw and rosette handle, we can now get a tire off the ground should the need
arise while the car is being driven on the street.
|
BA1FBRAKVENT
|
Brakes & Wheel Hub
Front Brake Vents
Deyeme Racing
2017/06/15 @ 2000 mi.
|
High-end performance cars vent air to the front brakes to reduce brake fade and reduce the need for bigger brakes. Since Mamba
was purchased without fog lamps, we used the OE fog bezels, special flex duct, and 3" vents to get cool air directly to the wheel well. Real-time
testing confirmed that cool-down to ambient after hard braking is much faster with fresh air getting into the wheel well. This will
keep the brakes performing the same fromt the first turn to the last on the track, prolong brake life on the street, and eliminate the need
for a "big brake kit", which will allow us to run smaller, lighter wheels with slicks.
|
BA1HOODLFTX
|
Body & Frame
Hood Spring Kit, Executive
Deyeme Racing SS Springs, Aluminum Brackets
2017/06/01 @ 1500 mi.
|
The "sister" mod to the trunk spring kit, our hood springs eliminate the prop rod and only add in slightly more weight than is removed with
the rod. The swapped mass is closer to the center of the vehicle and off the nose, and the big advantage is that it's now much easier to work
in the engine bay without the prop rod getting in the way.
|
BA1TRNKLFTX
|
Body & Frame
Trunk Spring Kit, Executive
Deyeme Racing Brushed Stainless Springs
2017/05/15 @ 1000 mi.
|
To shed a few grams, add a little bling, and replace things that get rusty with things that don't, we replaced the original equipment
trunk springs with a pair of stainless steel springs and end links. The stainless construction looks great and will for a long time,
and the springs are heavy duty but smaller diameter than stock, so they save weight and add durability.
|
BA1TAGBKT4
|
Body & Frame
License Plate Bracket
Deyeme Racing brushed aluminum w/ anodized button-head screws
2017/05/01 @ 500 mi.
|
To keep the front-end looking as designed, keep the license plate affecting aerodynamics as little as possible, and keep weight addition to a
minimum, we installed our sub-height tag bracket. Aluminum bracket and fastenrs are light weight and won't rust.
Matching screws are installed for the rear plate, too!
|